PRISM-1200

The PRISM-1200 is a high-speed, high-performance spray coating tool designed for the thin, uniform application of a variety of low viscosity coatings to large glass panels (up to 1.2m wide) and other flat substrates. The PRISM-1200 leverages USI’s proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT) for a more uniform, thinner coating compared to conventional spray, spin, dip or roll coating technologies.

Features and benefits:

Proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT)
Typical coatings applied include:
Anti-reflective coatings
Anti-smudge coatings
CdCl2 solutions
Carbon nano-particle, nano-tube and nano-wire solutions
Transparent conductive oxides
Adhesion promoters
Other proprietary coatings
Excellent coating transfer efficiency: up to 99%
Finished film thicknesses down to sub-micron level
Large substrate process width – up to 1,219mm (48 inches)
Long-life, high speed X-Y-Z gantry mechanism with servo drive
Dual PMP-100 Precision Metering Pump liquid delivery system, features
Micro-stepping, positive displacement liquid metering pump
Dual pump design for uninterrupted operation
Automatic pump refill from coating reservoir
Data logging
Isolated and ventilated spray area
Constructed with materials compatible with acidic and caustic coating liquids
Automated spray head wash down, clean and dry station
State-of-the-art Ethernet based control system with Windows based Graphical User Interface
Configurable as an in-line system or stand-alone
Conveyor system
Stainless steel roller conveyor
Programmable speed up to 3.3 meters/minute (10.8 feet/minute)